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2020-09-12

Making the back


20200606
I started to thickness the back while waiting gluing other parts.
The back is a damn dense wood which is very hard to plane.
I think this process will take some time.



Closer view of the dense wood


Full view of the back


Thicknessing starts


20200724
Now more planing and scraping time.
Thicknessing this wood is a pain in the ass.
It is very taxing on the tools too.



Planing the back, you see my dog hole clamp in action here


Back is 465g now


20200815
More planing and scraping in progress


Scraping


Planing with scrub plane


Scraping in action


20200822
Finally all thicknessing is done.
The weight is reduced to 353g



All tear out removed


353g


20200830
Next I close up the box with clamps to mark the position of the back braces.
I insert my arm into the box with a pencil to mark the position of the back braces.



Mark position of back braces.


20200902
Next the 3rd back brace is glued onto the back.



Heat up the back surface


Heat up the glue


Glue and clamped


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The brace is shaped accordingly


Almost ready to close the box


Shaping the back brace


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Glue the back seam reinforcement made from spruce off cut.
The pieces are glued using the radius jig to give it a pre-curved shape
The other 2 back brace are also glued to the body rim.



Back seam reinforcement glued from spruce off cuts


Back braces glue to rim.


20200912
Next I shaped the back seam reinforcement to a nice curve profile.
Also I check that the reinforcement is at the right place not interfering with the back brace and end block when the box is closed.



Shaping the back seam reinforcement


After using chisel and plane I also sand the back seam reinforcement


All done.


Checking the fit with the back braces and end block.


Glued the back radial braces


Carving the back radial braces


Back all done.

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