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2019-09-05

Thicknessing the top


20190905
I began to thickness the top as the tedious rosette process was done.
With my large kanna plane, I thicknessed the top and it leave a gleam on the top when seen under light.
As the top was being thicknessed, I also take note of the mass and the frequency response as well as the flex on the top.
When the readings reach my desired range, I stop the thicknessing and it was ready for the next stage.



Thicknessing the top with my kanna


Another view


Look at the shavings


Tapping the top


Analyse the frequency


Final mass of the top is 133g in line with my other tops of similar density


2019-08-30

Making the rosette


20190502
I started designing and making the rosette while I was doing the neck and other things.
I wasn't quite sure how the rosette would turned out so experimented quite a fair bit in making the tiles for the rosette.
The motif I had in mind was based on the Romanillos arches but I wanted to simplified it a little.
No much photo was taken during the making as I was concentrating on the making instead.
In the end it turned out pretty well, I'd say.

The hard part is to form the arches.
This was achieve by having 2 blank with a triangular cross-section profile.
One blank was planed with a convex based plane while the other having a concave plane.
The final part was sanded using the blank itself to ensure the fitting.
Finally to glue up, a black veneer was sandwiched between the 2 blanks.
After that the blank was cut into tiles.


Arches tile - 2 tile form a arch

Next was to form the pillars which support the arches.
For this I use several blanks which include the red coloured bloodwood.
This part was relatively easier.
As the arches were formed using white as background the pillar section was similarly using white as background too.


Gluing the blank to form the tile for the pillar


Gluing the blank to form the tile


Cross section of the pillar tile


20190516
After the tile is cut they are temporarily laid out to see the effect of the rosette.


Pillar tile cut


All the cut tiles


Trying out the tile layout to form the rosette


20190527
Subsequently more tile variation were added to the rosette motif.
It has evolved to become like a train bridge of some sorts.
I jointed a centre piece for the embedding of the rosette tiles instead of embedding into the main top directly.
This gives me the option of trying out various designs before inlay into the top.


Create a channel for inlaying the rosette tiles


Testing out the rosette tiles motif


The base layer inlayed


20190603
The inlay tiles were planed down to level and I proceed to cut the channels for the other pillar motif section.



Plane the tiles to level


Scribing the 2nd channel for the pillar motif tiles


Route the 2nd channel using router plane


Channel cut


Layout the pillar motif tiles


20190606
After the 2nd channel is cut, I began to inlay the 2nd set of tiles with a pillar motif.
In between the pillars, I create a tile that sort of look liked water body with that green blue lines.
So together it looked like a sort of train bridge.



Inlay the 2nd set of tiles


Main motif done


20190626
After that I level down the main motif channel mostly by sanding.
All the tiles were essentially end grain and it doesnt take planing too well even with a sharped low angle block plane.
After that I also cut the channel for the surrounding purfling theme.



Central rosette theme level down


Another angle. After sanding the colour also looked better


Channel for the outer purfling is cut


20190711
The outer purfling is inlayed



Inlaying purfling


Inlaying purfling


20190726
After both purfling is inlayed the rosettte is cut to shape.



Inlaying both the purfling


Rosette cut out roughly


20190729
After that the rosette blank backing is thinned down almost to the rosette tiles itself.
This is to prepare for the inlay into the sound board.
Subsequently the channel is cut into the top and inlayed onto the top.



Thinning down the backing


Cut to rosette shape


Marking the rosettte location


Routing the channel


Inlay the rosette


20190806
Following that I added a tinge of red purfling to the rosette to make it more compatible with the back wood.
The final rosette looks good and it is the most complex rosette to date.



Inlay the red purfling


Tape it down


Scrape it to flush


Rosette done


Close up view of rosette


20190830
After that I added a patch to fill up the hollow which will be covered by the fingerboard.
Then the patch is leveled to flush.



Glue the patch


Patch leveled


Sound hole cut


Rosette done.

2019-05-08

Making the neck


20180827
I also began to make the neck first by squaring the blank.
Squaring the blank will make marking the dimensions much easier.
Also I tried to plan the length so as to optimised the material used.
These necks will be elevated design so they are longer than usually.



Squaring the blank


Marking the dimensions


20190116
I saw the scarf joint and clean the joint up with block plane.
Before that I clamp a guide block to ensure that the saw is tracking properly.
Then I just need to make sure the saw stick to the guide block.
If the sawing is good the clean up is minimal.
During clean up I just need to ensure that the surface are straight and aligned.



Clamp the guide block


Saw the scarf based on the guide block


Clean up the scarf joint afterwards.


After cleaning the scarf


Prepare to glue the neck and head


Glued


Both necks done. 2nd neck was done similarly


20190211
I made a new head template for the new guitar.
Basically mirroring 2 pieces then join them together.
It has straighter curves more inspired by Simplicio style of head which is easier for carving too.


Making a new head template


20190220
I jointed the cut-off from the back to form the headplate.



Shooting the edges for jointing


Preparing to joint


Glued


20190301
Glued the headplate to the head.

Headplate glued to the head


20190307
Trimmed the headplated.


Sawing the excess headplate


Trim to size using block plane


Ready to shape the head


20190308
Shaping the head. The head was shaped using block planes and saws and files.


Drillin the slot holes


Shaping the head


Side flushed with the template. Note that the template is supported by aligning dowels


20190319

Shaping the head with file


... with saw


Head shaped.


20190322
The tuner holes are drilled next.
I have the jig from LMI to guide the drill bit.
Just need to make sure the holes are aligned properly for the 2 sides.
I draw a centre line and extend the 3 lines and use a square on the other side to align the intersection with the centre line.



Drilling the tuner holes with the tuner guide.


Holes drilled


20190326
Next I saw away the excess headplate at the fingerboard end.
I had to make sure that the headplate is square to the fingerboard surface.
To do that I use the guide block to saw.
After sawing, I clean up with my chisel.



Saw the excess headplate with a guide block.


Clean up with chisel.


Next I drill away the waste in the tuner slots.
I use a smaller forstner bit than the one at the start and end of the slot.



Drill away the waste in the tuner slot.


Majority of the waste drilled away.


Excess neck was cut from the main neck. The excess portion will form the stacked heel block.


20190328
Next I chisel away the waste the tuner slot.
The final sanding still needs to be done though.
I also cut the heel block making sure the grain alignment is the same as the neck.
This will ensure that during the carving stage will be easier.



Chisel the waste


Mostly chiseled away. Rest will be straighten by sanding.


Stacked heel blocks cut to size


20190408
I clean up the slot by filing and sanding.
Next I cut away the piece for the elevated fingerboard portion.



Clean up the head slots


Stacked heel with the final foot piece.


Sawing the elevated fingerboard part of the wood form the main neck shaft


Cleaning up the surface


Stacked heel properly aligned


Stacked heel pieces saws to size.


20190508

Stacked heel pieces glued. Only the middle portion were glued first in order to facilitate easier planing of the straight back area


Back of the heel planed nicely


20190806
The foot piece was gluedto the heel block.



Glued the foot piece to the heel stack